Cyborg CNC routers
In the overview below you can easily find which components are standard built on our machines and which options you can choose from. In this way, a custom machine is built that meets all your expectations and forms an indispensable pillar of your company and production for many years.
Every Cyborg, from large to small, is built with a heavy, robust chassis made of 8 mm thick steel.
The heavier your machine, the better vibrations are absorbed. That's why every Cyborg is literally a heavy weight!
Is the Pro series still not heavy enough? Then we have the H series in the range. Built from 11 mm thick steel, a heavy duty, robust construction, ready to handle the toughest milling work!
Each Cyborg has a HSD Mechatronics 7 kW spindle with ceramic bearings as standard. With this spindle, which has a high torque at any speed, you can easily route a variety of materials.
You change tools manually, do you prefer everything to be fully automatic? Then you can choose for a spindle with a tool changer.
On the XA, XB, Y and Z axis, we build high-quality stepper motors that ensure smooth and powerful movements.
These motors have a resolution of 400 steps / mm on the X & Y axis and 800 steps / mm on the Z axis. If you want to work even more accurately and even faster, you can also opt for powerful servo motors.
All Cyborg machines are exclusively built with helicoidal racks and gears of high quality German manufacture. Angled racks are not only more accurate and precise than straight racks, the machine also achieves higher speeds!
Busch Mink vacuum pump
The powerful Busch Mink claw pump is connected to the vacuum table and ensures that plates are sucked firmly against the MDF loss material. No hassle with double-sided tape or clamps, this pump securely captures any material for easy handling with your Cyborg!
The vacuum table is divided into four or more compartments and consists of a waffle iron structure. You can open and close each zone individually with manual valves or electronic pilot valves.
Fully automated vacuum tables or special arrangements of the vacuum zones are possible too.
Each machine is supplied with a light curtain, pressure strips and shields as standard. In this way, the operator is optimally protected.
As soon as the light curtain is interrupted and / or the pressure strips are activated, the machine stops immediately. All machines are supplied with a CE conformity certificate and comply with the machinery directive.
Graphic designs have to be converted into a .cnc file, so that the machine can mill them to the desired size and according to the correct strategy. To create routing paths, we would like to suggest Enroute .
This professional CAM software allows the user to calculate milling paths in a user-friendly way. Your design can be created in different packages, such as Adobe Illustrator a>, Autocad , Solid Works , CorelDraw ,… Enroute has an extensive arsenal of import filters (.ai, .eps, .dwg, .dxf, .plt, .pdf,…) you so you don't have to convert your source file into another format.
Import the selected file and calculate the desired milling paths in Enroute, where you can easily set numerous parameters such as: feed, RPM, 3D-entry, nesting, milling direction, etc. ... You can save these parameters in strategies, no need to parameterize everything over and over again. An extensive Enroute training is provided by us.
Would you like to try out Enroute yourself?
Download your trial version here:
Panasonic servo motors
Latest generation Panasonic servo motors ensure that your machine moves quickly, accurately and very smoothly. Thanks to the Shimpo gearboxes (<3 arc minutes backlash!), every movement is executed smoothly and powerfully. If you opt for a machine with a tool changer, your Cyborg automatically has servo motors.
toolchange spindle HSD
A tool change spindle offers many advantages. Your Cyborg can pick up the right tools and put them away again, saving you a lot of time.
The powerful, air-cooled HSD Mechatronics ES 951 with ceramic bearings (9 kW - 12.2 hp) works with an HSK-F63 clamping system and has a high torque at all speeds.
You can clamp cutters with a diameter of 2 mm to 26 mm. This spindle is ideal for milling wood, plastics and non-ferrous metals.
Toolchange spindle Jäger
The German Alfred Jäger has an excellent reputation
and this spindle also lives up to all expectations.
The water-cooled Z100H has a high torque
at all speeds and can run up to 40,000 RPM.
The clamping system is of type HSK-E32. This allows you to clamp cutters from 2 mm to 20 mm in diameter.
The maximum power is 12 kW (Pmax / 5s).
At 60% load (S6) the power is 8kW.
This spindle was developed for milling plastics and non-ferrous metals and is very suitable for polishing PMMA.
A linear tool changer is located at the back of the machine and contains 6, 8 or 10 change positions depending on the width of your Cyborg. Each position is protected with an inductive proximity switch. This way, the machine knows permanently which positions are free and which ones are occupied. Collisions and crashes are ruled out forever.
Thanks to the electronic calibration block, the machine always remembers all the lengths of each individual tool.
A rotating tool changer is located on the XA side of your Cyborg machine. The rotating carousel contains 12 switch positions. As with the linear tool changer, the change position is secured with an inductive proximity switch to avoid collisions.
H series machines have a rotary tool changer with auto opening and closing hood. As you can see, it immediately becomes clear what advantages a tool changer offers!
Motorized dust collector
We developed the "motorized dust collector" to get rid of having to manually adjust the extraction every time. This automated version takes into account the length of your tools and the milling depth and adjusts automatically.
The extraction is always at the correct height, so that chips are always extracted as optimally as possible.
Microdrop coolant system
When machining aluminum, brass, ... it is preferred to use a coolant spray system. Such a system not only ensures that the life of your cutters is extended, it also ensures an even better edge finish. The micro drop system ensures that your cutters are cooled by means of a haze, without the entire plate getting wet. The Cyborg's control switches the cooling system on and off automatically, in order to use the coolant as optimally as possible.
A vacuum cleaner is indispensable for removing chips, dust and residue.
The Riedex DM-160 is a particularly powerful vacuum cleaner (1448 m³ / h) that can be used for both wood and metalworking.
This vacuum cleaner is automatically switched on and off by your Cyborg, the filters in the vacuum cleaner are automatically cleaned with compressed air. Chips and waste are collected in a collecting bin on wheels, which can be easily removed from the vacuum cleaner and emptied.
This device is CE, DG and DGUV compliant and can operate a maximum of 5 machines.
If you want to route plates which have prints made with a large format printer, a camera is an indispensable accessory. Besides your design, also print 4 fidicuals (reference points) with a diameter of 6 mm on the plate.
The Cyborg camera system detects the 4 circles and will adjust the routing job in real-time based on the position and deviation of the circles.
So if your design has been stretched, shifted or scaled, no problem, the routing job will be adjusted immediately and your parts will be routed to the correct size.
Some materials are better cut than routed. Just think of paper, cardboard, thin foam, Forex, ... That's why we developed a cutting system. The knife is placed to the left of the spindle. You can choose from a single or a three-headed cutting system. The system then contains an electric oscillating knife, a tangential knife and a folding wheel for creasing cardboard. In order to cover the entire table with the knife, the bridge is extended by 250 mm on the XA side.
Pop up Pin
Pneumatic pins or "pop-up pins" are very useful when you want to place your plate or material at right angles to the milling machine. When you start loading the material, the pins will come up. You slide the plate against the pins and then they sink away again. You can choose fixed pens as well as movable pens. Do you prefer blocks instead of cylinders? That is also perfectly possible.
Digital surface mapper
Due to thickness differences in your material, it is sometimes difficult to make folding lines or engravings that are equally deep everywhere. This problem can be solved with our digital surface surface mapper. You determine the pitch distance (resolution), your Cyborg measures the plate with a probe. A 3D point cloud is created on which your milling file is projected. The Z-axis values are adjusted in real-time during the job, so that your folding lines and / or engravings have the same depth everywhere.
Met de LED pointer wordt nauwkeurig een nulpunt bepalen heel eenvoudig. Schakel de LED pointer aan, een helder groen of rood LED kruis schijnt op je tafel. Beweeg met de pijltjestoetsen het kruis naar de gewenste positie. De machine kent de exacte offset tussen spindel en LED kruis en gaat netjes boven het gevraagde nulpunt staan.
Makkelijk en handig!
The standard clearance of our machines is 200 mm. However, if you have thicker pieces that need to be routed, the pass-through can be increased to 400 mm. We therefore extend the Z-axis, so that you can move long tools over your material.